Rear Drive Axle/Differential 7.5

General Specifications

Item

Specifications

Lubrication

SAE 80W-90 Premium Rear Axle Lubricant XY-80W90-QL

WSP-M2C197-A

Premium Long-Life Grease XG-1-C

ESA-M1C75-B

Rust Penetrant and Inhibitor F2AZ-19A501-A

ESR-M99C56-A

High Temperature Nickel Seize Lubricant F6AZ-9L494-A

ESE-M124A-A

Capacity

Approximate axle fill capacity (a)

1.54-1.66-liters (3.25-3.50-pints)

6.4-14.3-mm (1/4-9/16-in) below the bottom of the fill hole

Sealant

Clear Silicone Rubber F7AZ-19554-CA

ESB-M4G92-A

Threadlock and Sealer EOAZ-19554-AA

WSK-M2G351-A5

Adhesive

Stud and Bearing Mount EOAZ-19554-A

WSK-M2G349-A1

Clearance, Tolerance and Adjustments

Maximum ring gear back face runout

0.102 mm (0.004 in)

Maximum differential case runout

0.076 mm (0.003 in)

Differential side gear thrust washer thickness

0.762 mm - 0.813 mm (0.030 in - 0.032 in)

Differential pinion gear thrust washer thickness

0.762 mm - 0.813 mm (0.030 in - 0.032 in)

Maximum axle shaft end play

0.762 mm (0.030 in)

Ring gear backlash

0.203 mm-0.381 mm (0.008 in-0.015 in)

[(0.305 mm-0.381 mm (0.012 in-0.015 in) preferred]

Variation between teeth maximum backlash

0.102 mm (0.004 in)

Pinion flange runout

0.25 mm (0.010 in) T.I.R.

 

(a) - In-vehicle repair refill capacities are determined by filling the rear axle with the specified lubricant to 6.4-14.3-mm (1/4-9/16-in) below the bottom of the fill hole.

 

Torque Specifications

Description

Nm

Lb-Ft

Lb-IN

Bolt retaining the differential pinion shaft to the differential case

30

22

-

Bolt retaining the driveshaft yoke to the pinion flange

112

83

-

Bolt retaining the differential housing cover to the differential housing

44

32

-

Oil filler plug

30

22

-

Pinion bearing preload (used pinion bearings)

1.8-3.3

-

8-14

Pinion bearing preload (new pinion bearings)

0.9-1.5

-

8-14

Adapter for 205-S127

2.2

-

20

Bolt retaining the bearing cap to the differential case

105

77

-

Bolt retaining the ring gear to the differential case

105

77

-